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Why do EV batteries need seals & gaskets?
Seals and gaskets – Proper seals and gasketing are important for effective ingress protection, impact resistance and thermal management in EV battery assemblies. We specialize in specifying optimal materials, like pressure-sensitive adhesives (PSAs) and high-performance foams, to produce battery module gaskets and port seals.
What is a Boyd EV battery seal?
Boyd’s EV battery housing seals are designed to simplify customer assembly, design for manufacturing (DFM) throughput, material optimization, and are ruggedized to withstand harsh road conditions. This ensures the battery pack maintains an optimal operating environment to prevent thermal runaway over the life of the vehicle.
What insulators does Boyd manufacture?
Electrical insulators – Boyd specifies and custom fabricates a wide range of electrically insulating materials with thermally conductive tapes to protect battery packs from spark voltage, create flame barriers to isolate fire, and prevent battery packs from overheating.
Which cold plate solution is best for EV battery packs?
Liquid cold plates – Similar to our solutions for the module level, Boyd develops liquid cold plate solutions optimal for EV battery packs. Cold plates can be laminated with dielectrically insulating tapes to provide electrical protection and strong bonds with other assembled components.
What are electrical insulators made of?
Most electrical insulators are thin film polymer based, featuring polycarbonate, polypropylene or polyimide raw materials.