
The capacitor plague was a problem related to a higher-than-expected failure rate of non-solid between 1999 and 2007, especially those from some Taiwanese manufacturers, due to faulty composition that caused accompanied by gas generation; this often resulted in rupturing of the case of the capacitor from the build-up of . It describes the failure mechanisms seen in aluminum electrolytic capacitors and the failure analysis techniques used to identify the failures. It includes figures, equations and graphs. [pdf]
Failing aluminum electrolytic capacitors can have significantly adverse effects on electronic circuits. Most technicians have seen the tale-tell signs – bulging, chemical leaks, and even tops that have blown off. When they fail, the circuits that contain them no longer perform as designed – most often affecting power supplies.
Failure Mode in Market is Open mode mainly. Polymer aluminum electrolytic capacitors slowly degrade due to the usage conditions such as the ambient temperature and humidity.
Lifetime of aluminum electrolytic capacitors is generally specified as the time under certain con-ditions of applied DC voltage, ripple current, and ambient conditions (temperature, airflow, heatsinking) at which the capacitor’s electrical parameters have drifted out of some specified lim-its.
High operating temperature is one reason that electrolytic capacitors are one of the most commonly failing components in electronics. Figure 4 shows how an electrolytic capacitor is constructed. Figure 4 – Electrolytic Capacitor Construction *If you are benefiting from The Tech Circuit, please consider donating HERE *
Generally, when voltages are applied, the leakage current begins to drop. Finally, at the end of the life span, the capacitor enters an open-circuit mode as the dielectric dries up. The criteria for defining failures are established for each individual product series.
The non-solid aluminium electrolytic capacitors with improperly formulated electrolyte mostly belonged to the so-called "low equivalent series resistance (ESR)", "low impedance ", or "high ripple current" e-cap series.

Electrolytic capacitors use a chemical feature of some special metals, earlier called "valve metals". Applying a positive voltage to the anode material in an electrolytic bath forms an insulating oxide layer with a thickness corresponding to the applied voltage. This oxide layer acts as the dielectric in an electrolytic capacitor. The properties of this aluminum oxide layer compared with tantalum pentoxide dielectric layer are given in the following table: [pdf]

The impedance of a capacitor is the measure of the opposition to a change of the electrical current in this component12. The impedance of an ideal capacitor is equal in magnitude to its reactance, but these two quantities are not identical3. The reactance of an ideal capacitor is negative for all frequency and capacitance values, and its effective impedance always decreases with frequency4. The formula for capacitor impedance is ZC = -jXC, where XC is the capacitive reactance that characterizes how much resistance a capacitor will have at a particular frequency5. [pdf]
The process of converting capacitance to impedance There are capacitive reactance calculators that allow you to determine the impedance of a capacitor as long as you have the capacitance value (C) of the capacitor and the frequency of the signal passing through the capacitor (f).
For a Capacitor: The impedance (Z) of a capacitor is given by the formula Z = 1/ (jωC), where j is the imaginary unit, ω is the angular frequency, and C is the capacitance. This is also known as capacitive reactance. Capacitive reactance decreases with the increase in frequency.
Ideal capacitors impedance is purely reactive impedance. The impedance of a capacitor decrease with increasing frequency as shown below by the impedance formula for a capacitor. At low frequencies, the capacitor has a high impedance and its acts similar to an open circuit.
In terms of capacitor parameters, the resistance of an ideal capacitor is zero. However, the reactance and impedance of a real capacitor are negative for all capacitance and frequency values. The effective impedance (absolute value) of a capacitor depends on the frequency and decreases with the frequency.
The impedance of a capacitor decrease with increasing frequency as shown below by the impedance formula for a capacitor. At low frequencies, the capacitor has a high impedance and its acts similar to an open circuit. In high frequencies, the impedance of the capacitor decrease and it acts similar to a close circuit and current will flow through it.
A capacitor’s resistance to the flow of alternating current (AC) is referred to as its impedance. Like resistance, impedance is unique to AC circuits because it considers the amplitude and phase shift of the current relative to the voltage. Although impedance is similar to resistance, it is not the same as it.
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